Revealing the Environment friendly Operational Secrets and techniques of Tesla’s Gigafactory Shanghai

Tesla’s Gigafactory in Shanghai has performed a major function within the firm’s manufacturing and gross sales, accounting for 50% of its output. The manufacturing unit has achieved a formidable gross margin of over 30%, owing to its environment friendly format, optimized processes, cost-effective land acquisition, streamlined provide chain administration, and expert human assets. The next content material will reveal the secrets and techniques behind Tesla’s environment friendly operation at its Shanghai manufacturing unit as reported on April 27 by 36Kr.

Public knowledge reveals that Tesla’s Gigafactory Shanghai covers roughly 860,000 sq. meters or about 120 normal soccer fields which isn’t thought-about massive among the many vehicle factories in China. The manufacturing system includes 4 workshops for stamping, welding, portray, and remaining meeting. There are additionally separate meeting workshops for core elements like batteries and motors. Furthermore, an impartial Chinese language innovation analysis heart is situated right here.

This manufacturing unit’s workshops are designed for full performance, with places of work located on the second flooring of the ultimate meeting workshop and canteens situated both on the second flooring or in shut proximity to every workshop. This not solely makes higher use of area but in addition improves effectivity in responding to issues and day by day operations. They’ve applied a Warehouse On Wheel logistics system that makes use of cell container warehouses, leading to important financial savings of cupboard space.

Gigafactory Shanghai has enhanced its manufacturing effectivity by implementing numerous applied sciences similar to robotic arms, an industrial web system, and a Manufacturing facility Execution (FX) management system particularly designed for manufacturing.

Based on personnel onsite at Gigafactory Shanghai, Tesla conducts high quality management inspections in key areas similar to wheels, lights, sliding ADAS calibration, wheel hubs, chassis, and rain testing earlier than automobiles roll off the manufacturing line. These inspections are just like these carried out by different automakers. Moreover, Tesla has applied an audit assessment course of the place randomly chosen automobiles are evaluated internally by workers who simulate clients from knowledgeable perspective.

The employees within the manufacturing unit, together with cranes, hoists, and AGVs logistics transportation methods in workshops, collectively assist Tesla’s operations. This showcases how Tesla maximizes area utilization whereas attaining most productiveness enhancements.

The Part II remaining meeting workshop at present has a capability of as much as 13,000 models per week. This interprets to a mean manufacturing fee of 1 automobile each 45 seconds.

There’s even additional room for price benefits to be realized. Based on a Reuters report on April 24, Mannequin Ys produced at Gigafactory Shanghai will likely be shipped to Canada this 12 months marking the primary time that automobiles from Tesla’s Shanghai manufacturing unit have been exported to North America. It additionally signifies that Tesla is about to attach its most worthwhile manufacturing unit with its largest market in North America.